Combustion Engine Calc

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Calculator / Last modified by vCollections on 2018/01/12 14:50
Ratios and Lengths
bore
bore stroke ratio
compression ratio
displacement ratio
rod length stroke ratio
stroke length
total engine displacement
engine cylinder volume
engine cylinder overbore (volume)
rotary engine equivalent displacement
compression volume (V2)
gasket volume
deck volume
crevice volume
chamfer volume
Piston Speed
Max Piston Speed
RPM (piston speed, stroke)

The Engine calculator provides formulas for engine mechanics and performance tuning.220px-4StrokeEngine_Ortho_3D_Small.gif 4 stroke engine:
     1 ‐ Induction
     2 ‐ Compression
     3 ‐ Power
     4 ‐ Exhaust 
These include measurements for total displacement (volume) of cylinders and components, bore, rod length, stroke, and ratios commonly used in performance tuning.  The Engine calculator provides useful formulas and equations used in performance engine tuning including the calculation of key ratios and volumes.  This page also include general information on combustion engines.

RATIOS AND LENGTHS:

  • Bore (diameter): Compute the Bore Diameter based on the engine displacement, number of cylinders and the stroke length.
  • Bore Stroke Ratio: Compute the Bore Stroke Ratio based on the diameter of the bore and the length of the stroke.
  • Compression Ratio: Compute the Combustion Ratio base on the minimum and maximum displacements of the cylinder at the beginning (1-Induction) and compressed (3-Power) portions of the combustion cycle (see animation)

             Piston and Cylinder Components
    deck height.png

                  Inch Equivalences
    FractionDecimalMils
    1/16th0.062562.5
    1/32th0.0312531.25
    1/64th0.01562515.625
  • Displacement Ratio: Compute the Displacement Ratio based on the volumes at the beginning and end of the stroke.
  • Rod Length Stroke Ratio: Compute the Rod and Stroke Length Ratio base on the two lengths.
  • Stroke (length): Compute the Stroke Length based on the total engine displacement, number of cylinders and the bore.
    VOLUMES:
  • Total Engine Displacement: Compute the Total Volume (displacement) of a Combustion Engine based on the bore, stroke and number of cylinders.
  • Engine Cylinder Volume: Compute the Volume (displacement) of a Engine Cylinder based on the bore and stroke.
  • Engine Cylinder Overbore Volume: Compute the Volume (displacement) of an Engine with an Overbore based on the stroke, bore, overbore and number of cylinders.
  • Rotary Engine Equivalent Displacement: Compute the Equivalent Volume of a Rotary Engine based on the swept volume and number of pistons.
  • Compression Volume (V2): Compute the Compressed Volume of a Cylinder when the piston is at the end of the stroke and the chamber is at its smallest (and most compressed) volume, based on the chamber, deck, crevice, chamfer, gasket, valve relief and dome/dish volumes.  This is the second volume (V2) in the Compression Ratio calculation.
  • Gasket Volume: Compute the Volume of a Gasket based on the inner and outer diameters and the gasket's thickness.
  • Deck Volume: Compute the Volume of a Cylinder Deck based on the deck height and the bore.
  • Crevice Volume: Compute the Volume of a Cylinder Crevice based on the piston diameter, cylinder bore and the crevice height.
  • Chamfer Volume: Compute the Volume of a Cylinder Chamfer based on the cylinder diameter and the chamfer height and width.

SPEEDS AND RPMS:

Internal Combustion Engine

An internal combustion engine (ICE) is an engine where the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine the expansion of the high-temperature and high-pressure gases produced by combustion apply direct force to some component of the engine. The force is applied typically to pistons, turbine blades, or a nozzle. This force moves the component over a distance, transforming chemical energy into useful mechanical energy. The first commercially successful internal combustion engine was created by Étienne Lenoir around 1859.

220px-Four_stroke_engine_diagram.jpg  Diagram of a cylinder as found in 4 stroke gasoline engines.:
C – crankshaft.
E – exhaust camshaft.
I – inlet camshaft.
P – piston.
R – connecting rod.
S – spark plug.
V – valves. red: exhaust, blue: intake.
W – cooling water jacket.
gray structure – engine block.

The term internal combustion engine usually refers to an engine in which combustion is intermittent, such as the more familiar four-stroke and two-stroke piston engines, along with variants, such as the six-stroke piston engine and the Wankel rotary engine. A second class of internal combustion engines use continuous combustion: gas turbines, jet engines and most rocket engines, each of which are internal combustion engines on the same principle as previously described. Firearms are also a form of internal combustion engine.

Internal combustion engines are quite different from external combustion engines, such as steam or Stirling engines, in which the energy is delivered to a working fluid not consisting of, mixed with, or contaminated by combustion products. Working fluids can be air, hot water, pressurized water or even liquid sodium, heated in a boiler. ICEs are usually powered by energy-dense fuels such as gasoline or diesel, liquids derived from fossil fuels. While there are many stationary applications, most ICEs are used in mobile applications and are the dominant power supply for cars, aircraft, and boats.

Typically an ICE is fed with fossil fuels like natural gas or petroleum products such as gasoline, diesel fuel or fuel oil. There's a growing usage of renewable fuels like biodiesel for compression ignition engines and bioethanol for spark ignition engines. Hydrogen is sometimes used, and can be made from either fossil fuels or renewable energy.

Structure

The base of a reciprocating internal combustion engine is the engine block which is typically made of cast iron or aluminum. The engine block contains the cylinders. In engines with more than 1 cylinder they're usually arranged either in 1 row (straight engine) or 2 rows (boxer engine or V engine); 3 rows are occasionally used (W engine) in contemporary engines, and other engine configurations are possible and have been used. Single cylinder engines are common for motorcycles and in small engines of machinery. Water cooled engines contain passages in the engine block where cooling fluid circulate (the water jacket). Some small engines are air cooled, and instead of having a water jacket the cylinder block has fins protruding away from it to cool by directly transferring heat to the air. The cylinder walls are usually finished by honing to obtain a cross hatch which is better able to retain the oil. A too rough surface would quickly harm the engine by excessive wear on the piston.

The pistons are short cylindrical parts which seal one end of the cylinder from the high pressure of the compressed air and combustion products and slide continuously within it while the engine is in operation. The top wall of the piston is termed its crown and is typically flat or concave. Some two stroke engines use pistons with a deflector head. Pistons are open at the bottom and hollow except for an integral reinforcement structure (the piston web). When an engine is working the gas pressure in the combustion chamber exerts a force on the piston crown which is transferred through its web to a gudgeon pin. Each piston has rings fitted around its circumference that mostly prevent the gases from leaking into the crankcase or the oil into the combustion chamber. A ventilation system drives the small amount of gas that escape past the pistons during normal operation (the blow-by gases) out of the crankcase so that it does not accumulate contaminating the oil and creating corrosion. In two stroke gasoline engines the crankcase is part of the air–fuel path and due to the continuous flow of it they do not need a separate crankcase ventilation system.

The cylinder head is attached to the engine block by numerous bolts or studs. It has several functions. The cylinder head seals the cylinders on the side opposite to the pistons; it contains short ducts (the ports) for intake and exhaust and the associated intake valves that open to let the cylinder be filled with fresh air and exhaust valves that open to allow the combustion gases to escape. However, 2-stroke crankcase scavenged engines connect the gas ports directly to the cylinder wall without poppet valves; the piston controls their opening and occlusion instead. The cylinder head also holds the spark plug in the case of spark ignition engines and the injector for engines that use direct injection. All CI engines use fuel injection, usually direct injection but some engines instead use indirect injection. SI engines can use a carburetor or fuel injection as port injection or direct injection. Most SI engines have a single spark plug per cylinder but some have 2. A head gasket prevents the gas from leaking between the cylinder head and the engine block. The opening and closing of the valves is controlled by one or several camshafts and springs—or in some engines—a desmodromic mechanism that uses no springs. The camshaft may press directly the stem of the valve or may act upon a rocker arm, again, either directly or through a pushrod.

The crankcase is sealed at the bottom with a sump that collects the falling oil during normal operation to be cycled again. The cavity created between the cylinder block and the sump houses a crankshaft that converts the reciprocating motion of the pistons to rotational motion. The crankshaft is held in place relative to the engine block by main bearings, which allow it to rotate. Bulkheads in the crankcase form a half of every main bearing; the other half is a detachable cap. In some cases a single main bearing deck is used rather than several smaller caps. A connecting rod is connected to offset sections of the crankshaft (the crankpins) in one end and to the piston in the other end through the gudgeon pin and thus transfers the force and translates the reciprocating motion of the pistons to the circular motion of the crankshaft. The end of the connecting rod attached to the gudgeon pin is called its small end, and the other end, where it is connected to the crankshaft, the big end. The big end has a detachable half to allow assembly around the crankshaft. It is kept together to the connecting rod by removable bolts.

The cylinder head has attached an intake manifold and an exhaust manifold to the corresponding ports. The intake manifold connects to the air filter directly, or to a carburetor when one is present, which is then connected to the air filter. It distributes the air incoming from these devices to the individual cylinders. The exhaust manifold is the first component in the exhaust system. It collects the exhaust gases from the cylinders and drives it to the following component in the path. The exhaust system of an ICE may also include a catalytic converter and muffler. The final section in the path of the exhaust gases is the tailpipe.
170px-Wankel_Cycle_anim_en.gif

Wankel engine

The Wankel engine (rotary engine) does not have piston strokes. It operates with the same separation of phases as the four-stroke engine with the phases taking place in separate locations in the engine. In thermodynamic terms it follows the Otto engine cycle, so may be thought of as a "four-phase" engine. While it is true that three power strokes typically occur per rotor revolution, due to the 3:1 revolution ratio of the rotor to the eccentric shaft, only one power stroke per shaft revolution actually occurs. The drive (eccentric) shaft rotates once during every power stroke instead of twice (crankshaft), as in the Otto cycle, giving it a greater power-to-weight ratio than piston engines. This type of engine was most notably used in the Mazda RX-8, the earlier RX-7, and other models.

See Also

Reference